Manual for 57064 - Troubleshooting and error codes + PDF Download

Manual for 57064 - Troubleshooting and error codes + PDF Download

Brand: Predator

Category: Portable Generator

Manual Type:

Language:

Uploaded: April 8, 2025, 1:45 p.m.

Manual Publish Date: 2020-01-01

Warranty Summary

For warranty information, refer to the last pages of this manual.
  1. Pre-Start Checks: Check engine oil and fuel levels before starting.
  2. Starting the Engine: Move choke to START for cold engine, RUN for warm. Open fuel valve, turn engine switch ON. Pull starter handle slowly then quickly.
  3. Connecting Loads: Start generator without load, let it warm up. Connect devices starting with highest wattage first. Do not exceed generator's rated capacity.
  4. Stopping the Engine: Turn off electrical loads first. Turn engine switch OFF, close fuel valve.

Troubleshooting and error codes

Problem Possible Causes Probable Solutions
Engine will not start FUEL RELATED: FUEL RELATED:
1. No fuel in tank or fuel valve closed. 1. Fill fuel tank with fresh 87+ octane stabilizer treated unleaded gasoline and open fuel valve. Do not use gasoline with more than 10% ethanol (E15, E20, E85, etc.).
2. Choke not in START position, cold engine. 2. Move Choke to START position.
3. Gasoline with more than 10% ethanol used. (E15, E20, E85, etc.) 3. Clean out ethanol rich gasoline from fuel system. Replace components damaged by ethanol. Use fresh 87+ octane stabilizer treated unleaded gasoline only. Do not use gasoline with more than 10% ethanol (E15, E20, E85, etc.).
4. Low quality or deteriorated, old gasoline. 4. Use fresh 87+ octane stabilizer treated unleaded gasoline. Do not use gasoline with more than 10% ethanol (E15, E20, E85, etc.).
5. Carburetor not primed. 5. Pull on Starter Handle to prime.
6. Dirty fuel passageways. 6. Clean out passageways using fuel additive. Heavy deposits may require further cleaning.
7. Carburetor needle stuck. Fuel can be smelled in the air. 7. Gently tap side of carburetor float chamber with screwdriver handle.
8. Too much fuel in chamber. This can be caused by the carburetor needle sticking. 8. Turn Choke to RUN position. Remove spark plug and pull the start handle several times to air out the chamber. Reinstall spark plug and set Choke to START position.
9. Clogged Fuel Filter. 9. Replace Fuel Filter.
IGNITION (SPARK) RELATED: IGNITION (SPARK) RELATED:
1. Engine switch in off position. 1. Turn engine switch to on position.
2. Spark plug cap not connected securely. 2. Connect spark plug cap properly.
3. Spark plug electrode wet or dirty. 3. Clean spark plug.
4. Incorrect spark plug gap. 4. Correct spark plug gap.
5. Spark plug cap broken. 5. Replace spark plug cap.
6. Circuit breaker tripped (electric start models only). 6. Reset circuit breaker. Check wiring and starter motor if breaker continues to trip.
7. Incorrect spark timing or faulty ignition system. 7. Have qualified technician diagnose/ repair ignition system.
COMPRESSION RELATED: COMPRESSION RELATED:
1. Cylinder not lubricated. Problem after long storage periods. 1. Pour tablespoon of oil into spark plug hole. Crank engine a few times and try to start again.
2. Loose or broken spark plug. (Hissing noise will occur when trying to start.) 2. Tighten spark plug. If that does not work, replace spark plug. If problem persists, may have head gasket problem, see #3.
3. Loose cylinder head or damaged head gasket. (Hissing noise will occur when trying to start.) 3. Tighten head. If that does not remedy problem, replace head gasket.
4. Engine valves or tappets mis-adjusted or stuck. 4. Have qualified technician diagnose/ repair ignition system.
OIL RELATED: OIL RELATED:
1. Low engine oil. 1. Fill engine oil to proper level. Check engine oil before EVERY use.
2. Engine mounted on slope, triggering low oil shutdown. 2. Operate engine on level surface. Check engine oil level.
Engine stops when under heavy load 1. Dirty air filter. 1. Clean or replace element.
2. Engine running cold. 2. Allow engine to warm up prior to operating equipment.
Engine misfires 1. Spark plug cap loose. 1. Check wire connections.
2. Incorrect spark plug gap or damaged spark plug. 2. Re-gap or replace spark plug.
3. Defective spark plug cap. 3. Replace spark plug cap.
4. Old or low quality gasoline. 4. Use only fresh 87+ octane stabilizer treated unleaded gasoline. Do not use gasoline with more than 10% ethanol (E15, E20, E85, etc.).
5. Incorrect compression. 5. Diagnose and repair compression. (Use Engine will not start: COMPRESSION RELATED section.)
Engine stops suddenly 1. Carbon Monoxide level high. Red light on Carbon Monoxide Sensor illuminates. 1. Leave area immediately and allow area to ventilate thoroughly. Only operate generator outside.
2. CO Sensor Alarm flashes yellow. 2. Carbon monoxide sensor malfunction. Sensor needs service. Call 1-888-866-5797 as soon as possible. Do not use the Generator until the sensor is working properly.
3. Low oil shutdown. 3. Fill engine oil to proper level. Check engine oil before EVERY use.
4. Fuel tank empty or full of impure or low quality gasoline. 4. Fill fuel tank with fresh 87+ octane stabilizer treated unleaded gasoline. Do not use gasoline with more than 10% ethanol (E15, E20, E85, etc.).
5. Defective fuel tank cap creating vacuum, preventing proper fuel flow. 5. Test/replace fuel tank cap.
6. Faulty magneto. 6. Have qualified technician service magneto.
7. Disconnected or improperly connected spark plug cap. 7. Secure spark plug cap.
Engine knocks 1. Old or low quality gasoline. 1. Fill fuel tank with fresh 87+ octane stabilizer treated unleaded gasoline. Do not use gasoline with more than 10% ethanol (E15, E20, E85, etc.).
2. Engine overloaded. 2. Do not exceed equipment's load rating.
3. Incorrect spark timing, deposit buildup, worn engine, or other mechanical problems. 3. Have qualified technician diagnose and service engine.
Engine backfires 1. Impure or low quality gasoline. 1. Fill fuel tank with fresh 87+ octane stabilizer treated unleaded gasoline. Do not use gasoline with more than 10% ethanol (E15, E20, E85, etc.).
2. Engine too cold. 2. Use cold weather fuel and oil additives to prevent backfiring.
3. Intake valve stuck or overheated engine. 3. Have qualified technician diagnose and service engine.
4. Incorrect timing. 4. Check engine timing.
Product doesn't have power. 1. Product not plugged in properly. 1. Turn off and unplug the product, then plug it back in again and turn on.
2. Circuit Breaker tripped. 2. Turn off and unplug product. Reset Circuit Breaker. Plug in product and turn on.
3. Product needs service. 3. Have product repaired.
Product begins to operate abnormally. 1. Problem with appliance. 1. Immediately unplug appliance. Have appliance repaired by a qualified technician, or replace appliance.
2. Rated load capacity exceeded. 2. Lower the number of items plugged into the Generator to stay within the rated capacity, or use a more powerful generator.

Troubleshooting and error codes

Problem Possible Causes Probable Solutions
Engine will not start FUEL RELATED: FUEL RELATED:
1. No fuel in tank or fuel valve closed. 1. Fill fuel tank with fresh 87+ octane stabilizer treated unleaded gasoline and open fuel valve. Do not use gasoline with more than 10% ethanol (E15, E20, E85, etc.).
2. Choke not in START position, cold engine. 2. Move Choke to START position.
3. Gasoline with more than 10% ethanol used. (E15, E20, E85, etc.) 3. Clean out ethanol rich gasoline from fuel system. Replace components damaged by ethanol. Use fresh 87+ octane stabilizer treated unleaded gasoline only. Do not use gasoline with more than 10% ethanol (E15, E20, E85, etc.).
4. Low quality or deteriorated, old gasoline. 4. Use fresh 87+ octane stabilizer treated unleaded gasoline. Do not use gasoline with more than 10% ethanol (E15, E20, E85, etc.).
5. Carburetor not primed. 5. Pull on Starter Handle to prime.
6. Dirty fuel passageways. 6. Clean out passageways using fuel additive. Heavy deposits may require further cleaning.
7. Carburetor needle stuck. Fuel can be smelled in the air. 7. Gently tap side of carburetor float chamber with screwdriver handle.
8. Too much fuel in chamber. This can be caused by the carburetor needle sticking. 8. Turn Choke to RUN position. Remove spark plug and pull the start handle several times to air out the chamber. Reinstall spark plug and set Choke to START position.
9. Clogged Fuel Filter. 9. Replace Fuel Filter.
IGNITION (SPARK) RELATED: IGNITION (SPARK) RELATED:
1. Engine switch in off position. 1. Turn engine switch to on position.
2. Spark plug cap not connected securely. 2. Connect spark plug cap properly.
3. Spark plug electrode wet or dirty. 3. Clean spark plug.
4. Incorrect spark plug gap. 4. Correct spark plug gap.
5. Spark plug cap broken. 5. Replace spark plug cap.
6. Circuit breaker tripped (electric start models only). 6. Reset circuit breaker. Check wiring and starter motor if breaker continues to trip.
7. Incorrect spark timing or faulty ignition system. 7. Have qualified technician diagnose/ repair ignition system.
COMPRESSION RELATED: COMPRESSION RELATED:
1. Cylinder not lubricated. Problem after long storage periods. 1. Pour tablespoon of oil into spark plug hole. Crank engine a few times and try to start again.
2. Loose or broken spark plug. (Hissing noise will occur when trying to start.) 2. Tighten spark plug. If that does not work, replace spark plug. If problem persists, may have head gasket problem, see #3.
3. Loose cylinder head or damaged head gasket. (Hissing noise will occur when trying to start.) 3. Tighten head. If that does not remedy problem, replace head gasket.
4. Engine valves or tappets mis-adjusted or stuck. 4. Have qualified technician diagnose/ repair ignition system.
OIL RELATED: OIL RELATED:
1. Low engine oil. 1. Fill engine oil to proper level. Check engine oil before EVERY use.
2. Engine mounted on slope, triggering low oil shutdown. 2. Operate engine on level surface. Check engine oil level.
Engine stops when under heavy load 1. Dirty air filter. 1. Clean or replace element.
2. Engine running cold. 2. Allow engine to warm up prior to operating equipment.
Engine misfires 1. Spark plug cap loose. 1. Check wire connections.
2. Incorrect spark plug gap or damaged spark plug. 2. Re-gap or replace spark plug.
3. Defective spark plug cap. 3. Replace spark plug cap.
4. Old or low quality gasoline. 4. Use only fresh 87+ octane stabilizer treated unleaded gasoline. Do not use gasoline with more than 10% ethanol (E15, E20, E85, etc.).
5. Incorrect compression. 5. Diagnose and repair compression. (Use Engine will not start: COMPRESSION RELATED section.)
Engine stops suddenly 1. Carbon Monoxide level high. Red light on Carbon Monoxide Sensor illuminates. 1. Leave area immediately and allow area to ventilate thoroughly. Only operate generator outside.
2. CO Sensor Alarm flashes yellow. 2. Carbon monoxide sensor malfunction. Sensor needs service. Call 1-888-866-5797 as soon as possible. Do not use the Generator until the sensor is working properly.
3. Low oil shutdown. 3. Fill engine oil to proper level. Check engine oil before EVERY use.
4. Fuel tank empty or full of impure or low quality gasoline. 4. Fill fuel tank with fresh 87+ octane stabilizer treated unleaded gasoline. Do not use gasoline with more than 10% ethanol (E15, E20, E85, etc.).
5. Defective fuel tank cap creating vacuum, preventing proper fuel flow. 5. Test/replace fuel tank cap.
6. Faulty magneto. 6. Have qualified technician service magneto.
7. Disconnected or improperly connected spark plug cap. 7. Secure spark plug cap.
Engine knocks 1. Old or low quality gasoline. 1. Fill fuel tank with fresh 87+ octane stabilizer treated unleaded gasoline. Do not use gasoline with more than 10% ethanol (E15, E20, E85, etc.).
2. Engine overloaded. 2. Do not exceed equipment's load rating.
3. Incorrect spark timing, deposit buildup, worn engine, or other mechanical problems. 3. Have qualified technician diagnose and service engine.
Engine backfires 1. Impure or low quality gasoline. 1. Fill fuel tank with fresh 87+ octane stabilizer treated unleaded gasoline. Do not use gasoline with more than 10% ethanol (E15, E20, E85, etc.).
2. Engine too cold. 2. Use cold weather fuel and oil additives to prevent backfiring.
3. Intake valve stuck or overheated engine. 3. Have qualified technician diagnose and service engine.
4. Incorrect timing. 4. Check engine timing.
Product doesn't have power. 1. Product not plugged in properly. 1. Turn off and unplug the product, then plug it back in again and turn on.
2. Circuit Breaker tripped. 2. Turn off and unplug product. Reset Circuit Breaker. Plug in product and turn on.
3. Product needs service. 3. Have product repaired.
Product begins to operate abnormally. 1. Problem with appliance. 1. Immediately unplug appliance. Have appliance repaired by a qualified technician, or replace appliance.
2. Rated load capacity exceeded. 2. Lower the number of items plugged into the Generator to stay within the rated capacity, or use a more powerful generator.