Brand: ABB
Category: Other
Document Type: Manual
Language: EN
Manual for TPS 52E01
Uploaded: April 20, 2026, 7:55 p.m.
Manual Publish Date: 2020-03-01
Warranty Information
None
Turbocharger Operation Summary:
This manual details the operation, safety, and maintenance of the ABB TPS 52E01 turbocharger. Key aspects include:
- Safe Operation: Emphasizes adherence to operating limits (nBmax, tBmax, nMmax, tMmax) specified on the rating plate and within this manual. Proper functioning requires correct installation, operation by trained personnel, and observance of safety instructions.
- Maintenance: Outlines procedures for inspection and replacement intervals, cleaning (compressor and turbine), and general maintenance to ensure longevity and performance.
- Troubleshooting: Provides guidance on identifying and resolving malfunctions during starting, operation, and stopping.
- Storage & Handling: Details procedures for storing new and mothballed turbochargers, including VCI (Volatile Corrosion Inhibitor) usage and inspection requirements.
The turbocharger is designed for use on diesel engines to increase air volume and charging pressure. It consists of a turbine driven by exhaust gases, which in turn drives a compressor to supply air to the engine's cylinders.
Troubleshooting and error codes
| Malfunction | Possible Cause | Remedy |
|---|---|---|
| Malfunctions when starting | - No fuel or insufficient fuel supply. - Ignition failure. - Incorrect valve timing. - Starting air failure. |
- Check fuel system. - Check ignition system. - Check valve timing. - Check starting air system. |
| Surging of the turbocharger | - Low compressor inlet pressure. - High back pressure. - Incorrect turbocharger matching. |
- Check air intake system. - Check exhaust system. - Consult ABB for turbocharger matching. |
| Malfunctions during operation | - Overheating. - Excessive vibration. - Oil leakage. |
- Check operating limits and cooling. - Check rotor balance and mounting. - Check oil seals and connections. |
| Malfunctions when stopping | - Engine shutdown procedure incorrect. - Turbocharger not properly secured. |
- Follow shutdown procedure. - Secure turbocharger for maintenance. |